So I've been pulling apart a new Longshot to do all the standard mods, and I've been reading up on it a fair bit while the bolt sled glue is drying, and I noticed a bunch of people selling replacement triggers, and mods using putty and things to reinforce it.
I was staring at mine for a while when I figured out what I thought was the perfect way to reinforce it with steel, while keeping all the clearances fine.
For this mod, you will need:
- Glue (I used three day araldite, but regular superglue will probably do it; the trigger isn't subject to immense shock loads.)
- Metal coathanger (Just the bare wire one.)
- Pliers/side cutters (preferably two pairs)
- Sand paper
- Wooden clothes pegs
- Plastic clamps
- And of course the Longshot trigger
Now just hold the coathanger over the trigger to get an idea of where to cut it. We're going to run the wire down the length of the stem, and then up and down ninety degrees. The wire can not overlap the alignment hole; this will screw up the alignment (duh).
Next step: Cutting and bending! Remember: you can always cut more wire off, but you can't put more back on. If you're not 100% sure, cut it a little bit longer. Using your pliers, bend it into shape to run up and down the inside like this:
There should be a little hump over wire coming up over the top. This is fine: it won't interfere with alignment. What we don't want is any wire visible through that hole in the trigger.
Now rinse and repeat for the other side. Again, little hump of wire poking out.
Make sure they're really bent down so as much wire as possible is touching the vertical part: we want to give the glue the best chance of bonding possible, and hide as much of the wire as we can.
My sides aren't an exact mirror, but I've got decent contact area for the glue.
Now before you glue it, you'll want to sand down everywhere the wire will be glued, to rough up the edge. Again, we want to help the glue stick as best we can. Wash out the sandpaper dust and leftover grease with paper towels and water/metho/whatever your preference is.
Depending on your glue, you'll have different instructions for curing times, so I'll just write up for the three day Araldite.
After mixing the two halves, waiting ten minutes and mixing them again, I applied glue liberally down the channel and vertical section, then lay the wire in. I ran another coat over the top, and filled in any open space around the wire for the best chance at bonding to the plastic.
After you're happy with the amount of glue on it, you'll need to give it a chance to dry. Separate the wooden clothes pegs into their halves, and press the flat side against the channel, and the vertical. Pinch with the plastic clamps. This is the infuriating part, as everything slips every direction and your hands and shirt get covered in glue. Eventually it should resemble this somewhat:
Leave to dry for three days. The wooden pegs will be stuck to it, peel/whittle them off with a hobby knife. Viola! You now have a metal reinforced trigger for zero cost, assuming a keen modder like you has the glue and suchlike laying around already.
- Cxizent
EDIT: Resized the images, sorry about that
Last edited by Cxizent on Wed Jan 04, 2012 7:12 am; edited 1 time in total